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Lifting Systems

Lifting systems for vacuum tube lifters

A vacuum tube lifter hangs from a trolley that runs along a jib arm or a rail; the lifter does the vertical work, the crane does the horizontal. Cowest Machinery supplies three of the usual ways to carry one: the WJC pillar jib crane for a fan-shaped area around a column, the AM150 and AM250 aluminium rail systems for lines, and battery-powered mobile columns for work that moves. This page compares them and lists what we need from your site to propose a layout.

  • WJC pillar jib cranes in 125 and 250 kg classes
  • Aluminium rails AM150 / AM250, 6 m long
  • Battery-powered mobile lifters, 3 m arm
  • A layout proposal from your plan, heights and floor

The crane or rail is sized on the lifter's rated load plus its own hanging weight, and checked in the proposal; we do not issue structural calculations for your building.

Mobile vacuum tube lifter on a folding crane column
Options in our catalogue:
3
Jib crane classes:
125 / 250 kg
Rail profiles:
AM150 / AM250
Mobile arm:
3 m

Options

Three ways to carry a vacuum tube lifter

Our range: pillar jib cranes WJC in 125 kg and 250 kg classes; aluminium rail systems AM150 and AM250; and mobile units rated 45 or 60 kg. Our catalogue lists the WJC pillar jib crane, the AM150 and AM250 rails and the mobile units; wall-mounted jib cranes and gantry frames are not in it.

Mounting options compared
OptionShape of the work areaStrengthsLimitsSite needs
Pillar jib craneFan around one column, typically 180°, 270° or 360°Can stand anywhere on the floor; low investment, less than a rail systemDead zone next to the column; needs a foundation or a thick enough slabConcrete foundation or slab to the crane drawing
Aluminium rail system, monorail or bridgeStraight line, or a rectangle under a bridgeLarge coverage; light and fast to move; several stations can share itHigher investment than a jib crane; needs roof steel or a support frameRoof steel or a slab checked by your engineer for the hanging loads; otherwise a free-standing frame supplied locally
Mobile columnThe area within the 3 m arm around wherever the unit is parkedNo floor fixing; can be moved between docks and linesLoad and arm length limitedNo floor fixing; the floor along the route is checked in the proposal

Coverage

Coverage and reach

Each option covers a different shape: a jib crane serves a sector around its column, a rail serves a line or, laid out as a bridge, a rectangle, and a mobile column serves the working area of its 3 m arm wherever it is parked. Whether we supply the bridge set for a rectangle in your hall is confirmed in the quotation.

When the work spreads over several stations or a long line, a rail system covers it better than a chain of jib cranes. Height is the other check: the arm or rail has to sit above the highest place point plus the load, the pad and handle, the retracted lifting tube and the trolley, which is why the clear height under your beams is measured before anything is quoted.

Next step: the pillar jib cranes page works through the area a WJC covers, with a 270° and a 180° example.

Operator palletising cartons with an ESL-MD vacuum tube lifter

Jib crane

Pillar jib crane WJC

One column, one workplace: the WJC is our floor-mounted jib crane, built in two capacity classes with a choice of column height, arm length and slewing angle, and the trolley pushed along the arm by hand.

Next step: the full size table, the coverage estimate, the floor it needs and the rules for matching it to a lifter are on the pillar jib cranes page.

Vacuum tube lifter on a pillar jib crane

Rail

Aluminium rail systems AM150 / AM250

Vacuum tube lifter running on an aluminium rail

For work along a line, the AM150 and AM250 profiles carry 150 and 250 kg in 6 m lengths; the lifter travels along the rail with little effort, and one run can serve several stations.

Condition: a rail needs something to hang from, either roof steel, a concrete slab or a free-standing frame supplied locally, and your engineer checks that support for the hanging loads before the order. Section sizes, monorail and bridge layouts and the suspension options are on the aluminium rail systems page.

Mobile units

For work that moves, the MD and AD units are complete lifters on a battery-powered column with a 3 m arm, rated 45 or 60 kg, used inside the building and kept stationary while lifting; MD is pushed by hand and AD is self-propelled at 5.5 km/h. They give up load and reach for that freedom, so a fixed station is better served by a jib crane, and a high cycle rate by a rail.

Mobile vacuum tube lifter unloading sacks in the factory yard

Next step: models and specifications are on the mobile units page.

What we need from your site

Ask for a layout proposal

photos of the area and the beam height are worth most of the list.

A layout proposal needs the same facts whichever option you lean towards:

  • The load: weight range, dimensions, packaging and surface, lifts per hour and shifts
  • Pick and place points: a dimensioned plan, minimum and maximum heights, travel distance, obstacles such as columns, machines and doors
  • The building: clear height under beams, lights and sprinklers; slab thickness, concrete grade and reinforcement; joints and cracks; wall material; whether the roof can carry a rail
  • Power: voltage, phase and frequency; compressed air available on site
  • Environment and rules: indoor or outdoor, temperature, dust, washdown, food contact, hazardous zone, noise limits; destination country and the documents and inspections it requires
  • Installation: who installs, site access for the column or rail, photos and video

We size the crane or rail on the lifter's full hanging weight in the proposal, and the building side stays with your engineer: the WJC foundation drawing comes with the order, and we do not issue structural calculations.

Scope

What is not in our standard range

Wall-mounted jib cranes and gantry frames are not in our catalogue, none of the cranes or rails in it is rated above 250 kg, and structural calculations are not part of our supply. Glass and stone vacuum lifters are outside this range.

Cowest Machinery designs and manufactures vacuum tube lifters at its factory in Qingyuan, Guangdong, China, and supplies the jib cranes and rails that carry them.